QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [MZR 1.6]

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Warning

•  Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the “Fuel Line Safety Procedure” to prevent the fuel from spraying.

―  Fuel may cause irritation if it comes in contact with skin and eyes.

―  If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.

•  A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching the vehicle body.

Caution

•  Disconnecting/connecting the quick release connector without cleaning it may cause damage to the fuel pipe and quick release connector. Always clean the quick release connector joint area before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of foreign material.

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Removal

1.  Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [MZR 1.6].)

2.  Move the retainer upward using a small flathead screwdriver or a similar tool.

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3.  Pull out the fuel hose straight from the fuel pipe and disconnect it.

4.  Cover the disconnected quick release connector and fuel pipe with vinyl sheeting or a similar material to prevent it from getting scratched or dirty.

Installation

Note

•  If the quick release connector O-ring is damaged or has slipped, replace the fuel hose.

1.  Inspect the fuel hose and fuel pipe sealing surface for damage and deformation.

•  If there is any malfunction, replace it with a new one.

2.  Apply a small amount of clean engine oil to the sealing surface of the fuel pipe.

3.  Install the quick release connector.

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•  Insert the fuel pipe straight to the end of the quick release connector.

•  Push down the retainer using a finger.

―  If the retainer cannot be pushed down, push the fuel pipe further to the quick release connector.

4.  Lightly pull and push the quick release connector a few times by hand, and then verify that it is connected securely.

5.  Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [MZR 1.6].)