QUICK RELEASE CONNECTOR (EMISSION SYSTEM) REMOVAL/INSTALLATION [MZR 1.6]

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Quick Release Connector Type and Position

Caution

•  Verify the location, and install/remove properly.

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Quick Release Connector Type A Removal

1.  Move the retainer upward using a small flathead screwdriver or a similar tool.

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2.  Pull out the evaporative hose straight from the evaporative pipe and disconnect it.

3.  Cover the disconnected quick release connector and evaporative pipe with vinyl sheeting or a similar material to prevent it from getting scratched or dirty.

Quick Release Connector Type B Removal

Caution

•  Be careful not to damage the evaporative pipe when unlocking the retainer.

Note

•  If the quick release connector is removed, replace the retainer with a new one.

1.  Set the finger parallel to the quick release connector.

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Note

•  The quick release connector can be removed by pushing the end of the retainer.

•  The retainer is attached to the evaporative pipe even after the connector is disconnected.

2.  Hold the end of the retainer with the finger and press the retainer.

3.  Pull the connector side and disconnect the quick release connector.

4.  Cover the disconnected quick release connector and evaporative pipe with vinyl sheeting or a similar material to prevent it from getting scratched or dirty.

Quick Release Connector Type A Installation

Note

•  If the quick release connector O-ring is damaged or has slipped, replace the evaporative hose.

•  A checker tab is integrated with the quick release connector for new evaporative hoses. Remove the checker tab from the quick release connector after the connector is completely engaged with the evaporative pipe.

1.  Inspect the evaporative hose and evaporative pipe sealing surface for damage and deformation.

•  If there is any malfunction, replace it with a new one.

2.  Apply a small amount of clean engine oil to the sealing surface of the evaporative pipe.

3.  Install the quick release connector.

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•  Insert the evaporative pipe straight to the end of the quick release connector.

•  Push down the retainer using a finger.

―  If the retainer cannot be pushed down, push the evaporative pipe further to the quick release connector.

4.  Lightly pull and push the quick release connector a few times by hand, and then verify that it is connected securely.

Quick Release Connector Type B Installation

Note

•  If the quick release connector O-ring is damaged or has slipped, replace the quick release connector.

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1.  Inspect the evaporative hose and evaporative pipe sealing surface for damage and deformation.

•  If there is any malfunction, replace it with a new one.

2.  Apply a small amount of clean engine oil to the sealing surface of the evaporative pipe.

3.  Insert the hose to the end of nipple of the quick release connector.

4.  Insert the quick release connector onto pipe until retainer is locked.

5.  Lightly pull and push the quick release connector a few times by hand, and then verify that it is connected securely.

6.  Make certain that workers shall not touch retainer.