IDLER DISASSEMBLY/ASSEMBLY [SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5]

id0110h6820100

Note
•  The idler is only installed to vehicles without A/C.

1.  Disassemble in the order shown in the figure.

2.  Assemble in the reverse order of disassembly.

3.  Adjust the magnetic clutch clearance. (See MAGNETIC CLUTCH ADJUSTMENT [SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5].)

am3uuw00013133

1
Bolt
(See Bolt Removal/Installation Note.)
2
Shim
3
Pressure plate
(See Pressure Plate Installation Note.)
4
Shim
5
Snap ring (1)
(See Snap Ring Removal/Installation Note.)
(See Snap Ring (1) Installation Note.)
6
Idler pulley
(See Idler Pulley Removal Note.)
(See Idler Pulley Installation Note.)
7
Snap ring (2)
(See Snap Ring Removal/Installation Note.)
(See Snap Ring (2) Installation Note.)
8
Stator
9
Idler body


Bolt Removal/Installation Note

1.  When removing or installing the bolt, lock the idler pulley against rotation using the following procedure.

Caution
•  When connecting the positive battery cable to the magnetic clutch connector, use a cable with a female terminal of the correct size. Otherwise, load will be applied to the male terminal, resulting in deformation or damage, and poor contact. In addition, the positive battery cable could disconnect from the connector resulting in a short circuit.
1.  Apply battery positive voltage to the magnetic clutch terminal and apply battery negative voltage to the idler body.
am3uuw00013134
2.  Wrap the no longer usable drive belt tightly around the idler pulley.
am3uuw00013135
3.  Hold the drive belt in place with pliers.
4.  Remove or install the bolt.
5.  When replacing the idler body, replace the bolt.


Pressure Plate Installation Note

1.  When installing the pressure plate, adjust the magnetic clutch clearance.


Snap Ring Removal/Installation Note

1.  Remove/install the snap ring using snap ring pliers.

am3uuw00013136


Snap Ring (2) Installation Note

1.  When replacing the stator (stator and thermal protector) or idler body, replace the snap ring (2).

am3uuw00013137


Snap Ring (1) Installation Note

1.  When replacing the pressure plate, idler pulley, stator (stator and thermal protector), or idler body, replace the snap ring (1).

am3uuw00013138


Idler Pulley Removal Note

1.  Remove the idler pulley using the SST (49 0839 425C, 49 U027 001).

am3uuw00013139

Caution
•  Keep the tab of the SST (49 0839 425C) off the stator.
am3uuw00013140
Note
•  Wrap tape around the tab to prevent damage.


Idler Pulley Installation Note

1.  Set the SST (49 F034 207) as shown in the figure.

am3uuw00013141

2.  Install the idler pulley using the SST (49 0839 425C, 49 F034 207).

am3uuw00013142

Caution
•  If the SSTs are not properly positioned when the idler pulley is press-fit, the idler axle will interfere with the SSTs, possibly damaging component parts. Verify that the SST and axle are properly positioned and perform the press-fit procedure very carefully.