FUEL FILTER REMOVAL/INSTALLATION [SKYACTIV-D 2.2]

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Warning
•  Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the “Fuel Line Safety Procedure” to prevent the fuel from spraying.
―  Fuel may cause irritation if it comes in contact with skin and eyes.
―  If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.
•  A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before servicing the fuel system, make sure to discharge static electricity by touching a vehicle.
Caution
•  If parts are exposed to the fuel, their function may be decreased or a fire may occur. Spread a rag to absorb any leaked fuel.
•  If fuel does not pass through the fuel filter, it could cause a fuel system malfunction. Therefore, do not install the fuel hoses (main and return side) in reverse. Always refer to the “AFTER SERVICE PRECAUTION” before installing the fuel hose, and execute the “Fuel Hose Installation Procedure”.

L.H.D.

1.  Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-D 2.2].)

2.  Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [SKYACTIV-D 2.2].)

3.  Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

4.  Remove in the order shown in the figure.

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1
Sedimentor switch connector
2
Fuel warmer connector (with fuel warmer)
3
Fuel filter bracket
4
Fuel main hose No.1
(See Fuel main hose No.1 removal note.)
(See Fuel main hose No.1, fuel main hose No.2 installation note.)
5
Fuel main hose No.2
(See Fuel main hose No.1, fuel main hose No.2 installation note.)
6
Fuel filter

5.  Install in the reverse order of removal.

6.  Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [SKYACTIV-D 2.2].)


Fuel main hose No.1 removal note

1.  Move the fuel filter as shown in the figure.

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2.  Disconnect the fuel main hose No.1.


Fuel main hose No.1, fuel main hose No.2 installation note

1.  Install fuel main hose No.1, fuel main hose No.2 as shown in the figure.

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R.H.D.

1.  Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-D 2.2].)

2.  Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [SKYACTIV-D 2.2].)

3.  Remove the battery. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

4.  Remove in the order shown in the figure.

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1
Sedimentor switch connector
2
Fuel filter installation nut
3
Fuel filter bracket installation nut
4
Fuel main hose No.1
(See Fuel main hose no.1 installation note.)
5
Fuel main hose No.2
(See Fuel main hose no.2 installation note.)
6
Fuel filter
7
Fuel filter bracket

5.  Install in the reverse order of removal.

6.  Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [SKYACTIV-D 2.2].)


Fuel main hose no.2 installation note

1.  Install fuel main hose No.2 as shown in the figure.

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Fuel main hose no.1 installation note

1.  Install fuel main hose No.1 as shown in the figure.

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