AFTER SERVICE PRECAUTION [SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5]


id0114zc801900

Warning
•  Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and damage. When installing the fuel hose, perform “Fuel Leakage Inspection” described below.
•  A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before performing work on the fuel system, discharge static electricity by touching the vehicle body.

Fuel Leakage Inspection


Using M-MDS

1.  Connect the M-MDS to the DLC-2.

2.  Switch the ignition to ON (engine off).

3.  Using the simulation function “FP”, start the fuel pump. (See ON-BOARD DIAGNOSTIC TEST [SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5].)

4.  Verify that there is no fuel leakage from the serviced parts.

Standard
There shall be no leakage after 5 min.

5.  In the case of fuel leakage, replace the following components and then recheck using the fuel leakage checking procedure.

•  If there is leakage, replace the fuel hoses and clips.
•  If there is damage on the seal on the fuel pipe side, replace the fuel pipe.


Without using M-MDS

1.  Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5].)

2.  Remove the fuel pump relay.

am3zzw00015209

Caution
•  Short the specified terminals because shorting the wrong terminal of the relay and fuse block may cause malfunctions.

3.  Using a jumper wire, short fuel pump relay terminals C and D in the relay and fuse block.

am3uuw00011167

4.  Connect the negative

cable and operate the fuel pump. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5].)

5.  Verify that there is no fuel leakage from the serviced parts.

Standard
There shall be no leakage after 5 min.

6.  In the case of fuel leakage, replace the following components and then recheck using the fuel leakage checking procedure.

•  If there is leakage, replace the fuel hoses and clips.
•  If there is damage on the seal on the fuel pipe side, replace the fuel pipe.