PCM REMOVAL/INSTALLATION [MZR 1.6]
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Without Set Bolt
1. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [MZR 1.6].)
2. Remove the PCM cover. (See PCM Cover Installation Note.)
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3. Disconnect the PCM connector. (See PCM Connector Connection Note.)
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4. Remove the PCM assembly from the battery tray. (See PCM Assembly Installation Note.)
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5. Remove the PCM from the PCM bracket.
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6. Install in the reverse order of removal.
7. When replacing the PCM on the vehicles, perform the following:
With Set Bolt
1. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [MZR 1.6].)
2. Remove the PCM cover. (See PCM Cover Installation Note.) (See Set Bolt Removal Note.) (See Set Bolt Installation Note.)
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3. Disconnect the PCM connector. (See PCM Connector Connection Note.)
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4. Remove the PCM assembly from the battery tray. (See PCM Assembly Installation Note.)
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5. Remove the set bolts. (See Set Bolt Removal Note.) (See Set Bolt Installation Note.)
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6. Remove the PCM bracket No.1 from the PCM assembly.
7. Remove the PCM from the PCM bracket No.2.
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8. Install in the reverse order of removal.
9. When replacing the PCM on the vehicles, perform the following:
Set Bolt Removal Note
1. Using a chisel and a hammer, cut a groove on the head of the set bolt so that a screwdriver can be inserted.
2. Loose the set bolt using an impact screwdriver or pliers.
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Set Bolt Installation Note
1. Install a new set bolt and tighten it until the neck of the bolt breaks off.
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PCM Assembly Installation Note
1. Install the PCM assembly shown in the figure.
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PCM Cover Installation Note
1. Insert the PCM cover end into area A shown in the figure.
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2. Temporarily tighten the two bolts, then completely tighten them.
PCM Connector Connection Note
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1. Set the PCM connector to the position shown in the figure.
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2. Align the PCM connector straight against the connection surface.
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3. Press the PCM connector lever until a click sound is heard.
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