FRONT BRAKE (DISC) REMOVAL/INSTALLATION

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Note

•  Verify the shape of the caliper shown in the figure to determine type A or B.

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1.  Remove in the order indicated in the table.

2.  Install in the reverse order of removal.

3.  After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR BLEEDING.)

4.  Depress the brake pedal a few times, rotate the wheel by hand, and verify that the brake does not drag.

Front caliper type A

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1	Bolt
2	Brake hose
3	Bolt
4	Caliper (See Disc Pad Installation Note.)
5	Disc pad (See Disc Pad Installation Note.)
6	Wear indicator
7	Shim
8	Guide plate (See Guide Plate Installation Note (Front caliper type A only).)
9	Bolt
10	Mounting support
11	Slide pin
12	Bushing
13	Dust boot
14	Disc plate

Front caliper type B

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1	Bolt
2	Brake hose
3	Bolt
4	Caliper (See Disc Pad Installation Note.)
5	Disc pad (See Disc Pad Installation Note.)
6	Wear indicator
7	Shim
8	Guide plate
9	Bolt
10	Mounting support
11	Slide pin
12	Dust boot
13	Disc plate

Guide Plate Installation Note (Front caliper type A only)

1.  Install the guide plate as shown in the figure.

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Caution

•  Abnormal noises may occur from the front brake if the guide plate is installed in an abnormal position. When installing the guide plate to the mounting support, install it correctly to the mounting support as shown in the figure.

Disc Pad Installation Note

1.  Clean the exposed area of the piston.

2.  Push the piston in using the commercially available disc brake expand tool.

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3.  Install the disc pads to the mounting support.