MASTER CYLINDER REMOVAL/INSTALLATION [R.H.D.]


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1.  For MZR 1.6, SKYACTIV-G 1.5, SKYACTIV-G 2.0, or SKYACTIV-G 2.5, perform the following procedure:

(1)  Remove the plug hole plate. (Except MZR 1.6) (See PLUG HOLE PLATE REMOVAL/INSTALLATION [SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5].)
(2)  Remove the cooler hose (LO) installation nut. (See REFRIGERANT LINE REMOVAL/INSTALLATION [MZR 1.6].) (See REFRIGERANT LINE REMOVAL/INSTALLATION [SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5].)
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(3)  Detach the cooler hose (LO) from the clip. (See REFRIGERANT LINE REMOVAL/INSTALLATION [MZR 1.6].) (See REFRIGERANT LINE REMOVAL/INSTALLATION [SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5].)

2.  For SKYACTIV-D 1.5 or SKYACTIV-D 2.2, perform the following procedure:

(1)  Remove the windshield wiper arm and blade. (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION.)
(2)  Remove the cowl grille. (See COWL GRILLE REMOVAL/INSTALLATION.)
(3)  Remove the windshield wiper motor and link. (See WINDSHIELD WIPER MOTOR AND LINK REMOVAL/INSTALLATION.)
(4)  Remove the cowl panel. (See COWL PANEL REMOVAL/INSTALLATION.)

3.  Remove in the order indicated in the table.

4.  Install in the reverse order of removal.

5.  After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR BLEEDING.)

MZR 1.6, SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5

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1
Brake fluid level sensor connector
2
Clutch reserve hose (MTX)
3
Brake pipe
4
Nut
5
Master cylinder
6
Cap
7
Brake fluid reserve tank
8
Cylinder component

SKYACTIV-D 1.5, SKYACTIV-D 2.2

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1
Brake fluid level sensor connector
2
Clutch reserve hose (MTX)
3
Brake pipe
4
Nut
5
Master cylinder
6
Cap
7
Brake fluid reserve tank
8
Screw (SKYACTIV-D 1.5)
9
Insulator (SKYACTIV-D 1.5)
10
Cylinder component


Clutch Reserve Hose Removal Note (MTX)

1.  Disconnect the clutch reserve hose in the order shown in the figure.

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Clutch Reserve Hose Installation Note (MTX)

1.  Insert the clutch reserve hose to the master cylinder.

2.  Pull the clutch reserve hose to verify that it does not come off, and reinsert it completely.