HP-EGR CONTROL VALVE REMOVAL/INSTALLATION [SKYACTIV-D 1.5]


id0116q2702800

Note
•  If the HP-EGR control valve is replaced, perform the “HP-EGR Control Valve Replacement Procedure”.

HP-EGR Control Valve Replacement Procedure

1.  If the HP-EGR control valve is replaced, perform the following procedure.

STEP

ACTION

PAGE/CONDITION

1
Start the engine.
2
Depress the accelerator pedal and race the engine (hold at 2000 rpm for 5 s).
3
Release the accelerator pedal and idle the engine.
4
Switch the ignition off.
5
Wait for 20 s or more.
6
Perform KOEO self-test procedure.
7
Perform KOER self-test procedure.


HP-EGR Control Valve Removal /Installation

1.  Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-D 1.5].)

2.  Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT [SKYACTIV-D 1.5].)

3.  Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

4.  Remove the EGR pipe. (See EGR PIPE REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

5.  Remove in the order shown in the figure.

am3zzw00017473

1
HP-EGR control valve connector
2
Water hose
3
HP-EGR control valve
4
HP-EGR pipe

6.  Install in the reverse order of removal.


HP-EGR pipe removal note

1.  Disconnect the wiring harness clip and hose clip shown in the figure from the HP-EGR pipe.

am3zzw00017474

2.  Remove the HP-EGR pipe.


HP-EGR pipe installation note

1.  Install the HP-EGR pipe.

2.  Connect the wiring harness clip and hose clip shown in the figure.

am3zzw00017474


Water hose installation note

1.  Install water hose as shown in the figure.

ac3wzw00001503