REAR DOOR QUARTER GLASS REMOVAL/INSTALLATION

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1.  Fully lower the rear door glass.

2.  Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [MZR 1.6].) (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5].) (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-D 2.2].)(See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-D 1.5].)

3.  Remove the rear door trim. (See REAR DOOR TRIM REMOVAL/INSTALLATION.)

4.  Remove the service hole cover in the direction of arrow (1) shown in the figure.

Caution

•  When removing service hole cover, remove it while gradually stripping the butyl rubber. Otherwise service hole cover may be deformed.

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5.  Partially peel back rear door weather strip.

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6.  Remove screw.

7.  Remove bolts.

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8.  Partially peel back the rear door glass run channel. (See Rear Door Glass Run Channel Installation Note.)

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9.  Pull the glass guide in the direction of the arrow (2) shown in the figure, then remove the glass guide direction of the arrow (3) shown in the figure. (See Glass Guide Installation Note.)

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10.  Pull the rear door glass run channel in the direction of the arrow (4) then remove the rear door glass run channel. (See Rear Door Glass Run Channel Installation Note.)

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11.  Slide the rear door quarter glass and rear door quarter glass guide as a single unit in the direction of the arrow (5) shown in the figure.

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12.  Remove the rear door quarter glass and rear door quarter glass guide as a single unit in the direction of the arrow (6) shown in the figure.

13.  Pull the rear door quarter glass guide in the direction of the arrow (7) and remove the rear door quarter glass.

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14.  Install in the reverse order of removal.

Rear Door Glass Run Channel Installation Note

1.  Install the rear door glass run channel so that the glass guide is aligned with the top of the rear door glass run channel.

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2.  Install the rear door glass run channel to the rear door panel by pressing the rear door glass run channel along the entire perimeter in the directions of the arrows.

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Glass Guide Installation Note

1.  Set the glass guide in the direction shown in the figure, and insert the bolt installation hole in the direction of arrow (1) until it reaches area A.

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2.  When the bolt installation hole of the glass guide reaches area A, rotate the glass guide in the direction of arrow (2) shown in the figure.

3.  Move the glass guide in the direction of arrow (3) shown in the figure to adjust the position of the front door inner panel and the bolt installation holes of the glass guide.

4.  Move the glass guide in the direction of arrow (4) shown in the figure and while aligning it to the screw installation hole in the rear door inner panel, set it to the rear door quarter glass and the rear door glass.

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