FUEL GAUGE SENDER UNIT REMOVAL/INSTALLATION

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Warning

•  Always keep sparks and flames away from fuel when servicing the fuel system. Fuel can be easily ignited which could cause serious injury or death, and damage to equipment.

•  Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can ignite and cause serious injury or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete the Fuel Line Safety Procedure, while referring to the BEFORE SERVICE PRECAUTION.

•  A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching a vehicle.

Caution

•  If the fuel gauge level indicates 3/4 or more, the fuel surface is higher than the fuel pump unit and fuel gauge sender unit installation surface. If servicing is performed under this condition, fuel leakage could result. Always drain the fuel before performing the operation and keep the fuel in the fuel tank at less than half.

SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5, MZR 1.6

Note

•  For the fuel gauge sender unit removal/installation, refer to the fuel pump removal/installation because the fuel gauge sender unit is integrated with the fuel pump. (See FUEL PUMP UNIT REMOVAL/INSTALLATION [SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5].) (See FUEL PUMP UNIT REMOVAL/INSTALLATION [MZR 1.6].)

SKYACTIV-D 1.5 (RHD), SKYACTIV-D 2.2

1.  Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [SKYACTIV-D 1.5].)

2.  If the fuel gauge level indicates 3/4 or more, refer to the "FUEL DRAINING PROCEDURE" and drain the fuel. (See FUEL DRAINING PROCEDURE [SKYACTIV-D 1.5].)(See FUEL DRAINING PROCEDURE [SKYACTIV-D 2.2].)

3.  Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-D 2.2].)(See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-D 1.5].)

4.  Remove the rear seat cushion. (See REAR SEAT CUSHION REMOVAL/INSTALLATION.)

5.  Remove the screws.

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6.  While pressing the tabs of clip in the direction of arrows (1) shown in the figure, pull clip in the direction of arrow (2) to detach the tabs of clip from the service hole cover.

7.  Remove the service hole cover.

8.  Disconnect the connector.

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9.  Disconnect the hose from the fuel gauge sender unit while pressing the tabs of clips in the direction of the arrows shown in the figure.

10.  Remove the screws.

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11.  Remove the fuel gauge sender unit.

12.  Remove the O-ring.

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13.  Install in the reverse order of removal.

14.  Perform the fuel leakage inspection referring to “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [SKYACTIV-D 2.2].)(See AFTER SERVICE PRECAUTION [SKYACTIV-D 1.5].)

SKYACTIV-D 1.5 (LHD)

1.  Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [SKYACTIV-D 1.5].)

2.  If the fuel gauge level indicates 3/4 or more, refer to the "FUEL DRAINING PROCEDURE" and drain the fuel. (See FUEL DRAINING PROCEDURE [SKYACTIV-D 1.5].)

3.  Remove the rear seat cushion. (See REAR SEAT CUSHION REMOVAL/INSTALLATION.)

4.  Remove the service hole cover.

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5.  Disconnect the connector.

6.  Disconnect the connector.

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7.  Disconnect the quick release connector.(See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

8.  Install the SST shown in the figure.

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9.  Remove the set plate using the SST.

10.  Remove the fuel gauge sender unit.

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11.  Remove the O-ring.

12.  Install in the reverse order of removal.

13.  Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [SKYACTIV-D 1.5].)