COOLING FAN MOTOR REMOVAL/INSTALLATION [SKYACTIV-D 1.5]

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Warning
•  If the engine cooling system cap or the water-cooled charge air cooler reserve tank cap is removed when the engine is hot, steam and boiling water may be injected, causing severe burns or severe injury. Perform the removal of the engine cooling system cap and water-cooled charge air cooler reserve tank cap when the engine is cool.
•  Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap. Wrap a thick cloth around it and slowly turn it counterclockwise to the first stop. Step back while the pressure escapes.
•  When you are sure all the pressure is gone, press down on the cap using the cloth, turn it, and remove it.

1.  Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-D 1.5].)

2.  Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT [SKYACTIV-D 1.5].)

3.  Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

4.  Remove the air cleaner and fresh-air duct component. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

5.  Remove the engine coolant reserve tank. (See ENGINE COOLANT RESERVE TANK REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

6.  Remove in the order indicated in the table.

7.  Install in the reverse order of removal.

8.  Refill the engine coolant. (See ENGINE COOLANT REPLACEMENT [SKYACTIV-D 1.5].)

9.  Inspect for engine coolant leakage. (See ENGINE COOLANT LEAKAGE INSPECTION [SKYACTIV-D 1.5].)

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1
Upper radiator hose
2
Fan control module connector
3
Wiring harness
4
Cooling fan motor connector
5
Fan control module No.1
6
Fan control module No.2
7
Cooling fan component
(See Cooling Fan Component Removal Note.)
(See Cooling Fan Component Installation Note.)
8
Cooling fan No.1
9
Cooling fan No.2
10
Cooling fan motor No.1
11
Cooling fan motor No.2
12
Radiator cowling


Cooling Fan Component Removal Note

1.  Remove the clip shown in the figure from the cooling fan component.

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2.  Remove the cooling fan component from above the engine compartment.

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Cooling Fan Component Installation Note

1.  Install the cooling fan component.

Tightening torque
5.9—8.3 N·m {61—84 kgf·cm, 53—73 in·lbf}

2.  Install the clip shown in the figure to the cooling fan component.

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