FUEL-FILLER PIPE REMOVAL/INSTALLATION [SKYACTIV-D 1.5]

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Warning

•  Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the “Fuel Line Safety Procedure” to prevent the fuel from spraying.

―  Fuel may cause irritation if it comes in contact with skin and eyes.

―  If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.

•  A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching a vehicle.

1.  Level the vehicle.

2.  Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [SKYACTIV-D 1.5].)

3.  Drain the fuel. (See FUEL DRAINING PROCEDURE [SKYACTIV-D 1.5].)

4.  Open the fuel-filler lid.

5.  Remove in the order shown in the figure.

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1	Fuel-filler cap
2	Dust cover (See Dust Cover Removal Note.)
3	Breather hose (See Breather Hose Installation Note.)
4	Joint hose (See Joint Hose Installation Note.)
5	Fuel-filler pipe (See Fuel-filler Pipe Removal Note.)
6	Fuel-filler pipe protector
7	Evaporative hose

6.  Install in the reverse order of removal.

7.  Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [SKYACTIV-D 1.5].)

Dust Cover Removal Note

1.  Remove the rear mudguard (LH). (See MUDGUARD REMOVAL/INSTALLATION.)

2.  Release the dust cover tab using a flathead screwdriver as shown in the figure.

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3.  Remove the dust cover.

Fuel-filler Pipe Removal Note

1.  Remove the rear tire (LH). (See WHEEL AND TIRE SPECIFICATION.)

2.  Remove the rear crossmember. (See REAR CROSSMEMBER REMOVAL/INSTALLATION.)

3.  Remove the fuel-filler pipe.

Joint Hose Installation Note

1.  Connect the joint hose to the fuel-filler pipe as shown in the figure.

Fuel tank type A

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Fuel tank type B

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Breather Hose Installation Note

1.  Align the marking and connect the breather hose to the fuel-filler pipe as shown in the figure.

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