EGR COOLER REMOVAL/INSTALLATION [SKYACTIV-D 1.5]

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1.  Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-D 1.5].)

2.  Remove the following parts: (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

•  Fresh-air duct

•  Air cleaner

•  Air hose

•  Air intake pipe

3.  Remove the battery and the battery tray. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

4.  Remove the front crossmember. (See FRONT CROSSMEMBER REMOVAL/INSTALLATION [SKYACTIV-D 1.5, SKYACTIV-D 2.2].)

5.  Disconnect the front drive shaft from the transaxle side and set is aside so that it does not interfere with the servicing. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)

6.  Remove the catalytic converter (DPF). (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

7.  Remove in the order shown in the figure.

8.  Install in the reverse order of removal.

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1	LP-EGR flange (See LP-EGR CONTROL VALVE REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)
2	LP-EGR control valve (See LP-EGR CONTROL VALVE REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)
3	Bracket
4	Water hose
5	EGR cooler