CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION [C66M-R]

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Caution
•  Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, rinse with water immediately, then wipe the area dry.

SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5

1.  Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5].)

2.  Remove the air cleaner and air hose as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5].)

3.  Remove the battery tray and PCM component. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5].)

4.  Remove the cowl panel. (R.H.D.) (See COWL PANEL REMOVAL/INSTALLATION.)

5.  Remove the insulator. (R.H.D.) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 1.5, SKYACTIV-G 2.0, SKYACTIV-G 2.5].)

6.  Disconnect the vacuum pipe and bracket. (R.H.D.)

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7.  Remove the clutch reserve hose while pressing the point indicated by the arrow in the figure.

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8.  Remove the clutch pipe and hose using the following procedure:

L.H.D.

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R.H.D.

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(1)  Lift the connector clips.
(2)  Pull out the clutch pipe and hose connector straight to detach it.
(3)  Remove the clutch pipe and hose.

9.  Verify that the seal ring is installed to the clutch pipe and hose connector.

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Caution
•  When removing the clutch pipe and hose, the seal ring for the clutch pipe and hose could remain on the receiving area of the connector. If the clutch pipe and hose is assembled under this condition, it could cause clutch fluid leakage from the connector.

10.  Install the clutch pipe and hose.

(1)  Press in the connector clips.
(2)  Insert the clutch pipe and hose connector straight.
Note
•  When the connector is engaged, a click sound is heard.
(3)  Install the clutch pipe and hose.

11.  Insert the clutch reserve hose connector straight.

Note
•  When the connector is engaged, a click sound is heard.

12.  Pull each engagement of the clutch reserve hose and clutch pipe and hose, verify that they are engaged, and then press all of them again.

13.  Install in the reverse order of removal.

14.  Bleed the air from the clutch system. (See CLUTCH FLUID REPLACEMENT/AIR BLEEDING [C66M-R].)


SKYACTIV-D 1.5

1.  Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-D 1.5].)

2.  Remove the air cleaner, air hose and fresh air duct as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

3.  Remove the battery and battery tray. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

4.  Remove the cowl panel. (R.H.D.) (See COWL PANEL REMOVAL/INSTALLATION.)

5.  Remove the insulator. (R.H.D.) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

6.  Disconnect the vacuum pipe and bracket. (R.H.D.)

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7.  Remove the clutch reserve hose while pressing the point indicated by the arrow in the figure.

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8.  Remove the clutch pipe and hose using the following procedure:

L.H.D.

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R.H.D.

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(1)  Lift the connector clips.
(2)  Pull out the clutch pipe and hose connector straight to detach it.
(3)  Remove the clutch pipe and hose.

9.  Verify that the seal ring is installed to the clutch pipe and hose connector.

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Caution
•  When removing the clutch pipe and hose, the seal ring for the clutch pipe and hose could remain on the receiving area of the connector. If the clutch pipe and hose is assembled under this condition, it could cause clutch fluid leakage from the connector.

10.  Install the clutch pipe and hose.

(1)  Press in the connector clips.
(2)  Insert the clutch pipe and hose connector straight.
Note
•  When the connector is engaged, a click sound is heard.
(3)  Install the clutch pipe and hose.

11.  Insert the clutch reserve hose connector straight.

Note
•  When the connector is engaged, a click sound is heard.

12.  Pull each engagement of the clutch reserve hose and clutch pipe and hose, verify that they are engaged, and then press all of them again.

13.  Install in the reverse order of removal.

14.  Bleed the air from the clutch system. (See CLUTCH FLUID REPLACEMENT/AIR BLEEDING [C66M-R].)