DETERMINING SHORT BETWEEN CIRCUITS LOCATION (HS-CAN) [SKYACTIV-D 1.5]


id100218000800

Caution
•  Perform the following malfunction diagnosis only when it is diagnosed with a short between circuits by CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW. (See CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW [SKYACTIV-D 1.5].)

System Wiring Diagram

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Determination Procedure

Caution
•  When disconnecting the connector, verify that there is no looseness, damage, deformation, corrosion, or poor connection of the connector terminals.
•  When inspecting the DLC-2, touch it with a paper clip or similar thin pin without directly inserting a tester into the terminals.
•  Disconnect the negative battery cable before performing any work that requires handling of connectors.

Step

Inspection

Action

1
INSPECT BETWEEN FRONT BODY CONTROL MODULE (FBCM) AND INSTRUMENT CLUSTER FOR SHORT BETWEEN CIRCUITS
•  Disconnect the negative battery cable.
•  Disconnect connector 2 which has front body control module (FBCM) terminals 2P and 2N.
•  Connect the negative battery cable.
•  Switch the ignition ON (engine off).
•  Measure the voltage at DLC-2 terminals F and E.
•  Is the voltage at DLC-2 terminals F and E the same?
Yes
Go to Step 13.
No
Go to the next step.
2
INSPECT FRONT BODY CONTROL MODULE (FBCM) FOR SHORT BETWEEN CIRCUITS
•  Switch the ignition off.
•  Disconnect the negative battery cable.
•  Inspect for continuity between front body control module (FBCM) terminals 2P and 2N.
•  Is there continuity?
Yes
Replace the front body control module (FBCM) because there is a short between circuits in the front body control module (FBCM).
No
Go to the next step.
3
INSPECT BETWEEN DSC HU/CM AND FRONT BODY CONTROL MODULE (FBCM) FOR SHORT BETWEEN CIRCUITS
•  Inspect for continuity between DSC HU/CM terminals AF and AC.
•  Is there continuity?
Yes
Go to the next step.
No
•  Go to Step 5.(ATX)
•  Go to Step 6.(MTX)
4
INSPECT OR DSC HU/CM FOR SHORT BETWEEN CIRCUITS
•  Disconnect the DSC HU/CM connector.
•  Inspect for continuity between DSC HU/CM terminals AF and AC (wiring harness side).
•  Is there continuity?
Yes
Repair or replace the wiring harness between the DSC HU/CM and front body control module (FBCM) because the wiring harness is shorted between circuits.
No
Replace the DSC HU/CM because there is a short between circuits in the DSC HU/CM.
5
INSPECT BETWEEN CONNECTOR C-32 AND FRONT BODY CONTROL MODULE (FBCM) FOR SHORT BETWEEN CIRCUITS
•  Switch the ignition off.
•  Disconnect the negative battery cable.
•  Disconnect connector C-32.
•  Connect connector 2 which has front body control module (FBCM) terminals 2P and 2N.
•  Connect the negative battery cable.
•  Switch the ignition ON (engine off).
•  Measure the voltage at DLC-2 terminals F and E.
•  Is the voltage at DLC-2 terminals F and E the same?
Yes
Repair or replace the wiring harness between connector C-32 and front body control module (FBCM) because the wiring harness is shorted between circuits.
No
Go to Step 8.
6
INSPECT BETWEEN CONNECTOR C-01 AND FRONT BODY CONTROL MODULE (FBCM) FOR SHORT BETWEEN CIRCUITS
•  Switch the ignition off.
•  Disconnect the negative battery cable.
•  Disconnect connector C-01.
•  Connect connector 2 which has front body control module (FBCM) terminals 2P and 2N.
•  Connect the negative battery cable.
•  Switch the ignition ON (engine off).
•  Measure the voltage at DLC-2 terminals F and E.
•  Is the voltage at DLC-2 terminals F and E the same?
Yes
Repair or replace the wiring harness between connector C-01 and front body control module (FBCM) because the wiring harness is shorted between circuits.
No
Go to the next step.
7
INSPECT BETWEEN CONNECTOR C-32 AND CONNECTOR C-01 FOR SHORT BETWEEN CIRCUITS
•  Switch the ignition off.
•  Disconnect the negative battery cable.
•  Disconnect connector C-32.
•  Connect connector C-01.
•  Connect the negative battery cable.
•  Switch the ignition ON (engine off).
•  Measure the voltage at DLC-2 terminals F and E.
•  Is the voltage at DLC-2 terminals F and E the same?
Yes
Repair or replace the wiring harness between connector C-32 and connector C-01 because the wiring harness is shorted between circuits.
No
Go to the next step.
8
INSPECT BETWEEN AFS CONTROL MODULE / AUTO LEVELING CONTROL MODULE AND CONNECTOR C-32 FOR SHORT BETWEEN CIRCUITS
•  Inspect for continuity between AFS control module / auto leveling control module terminals A and B.
•  Is there continuity?
Yes
Go to the next step.
No
Go to Step 10.
9
INSPECT AFS CONTROL MODULE / AUTO LEVELING CONTROL MODULE FOR SHORT BETWEEN CIRCUITS
•  Disconnect the AFS control module / auto leveling control module connector.
•  Inspect for continuity between AFS control module / auto leveling control module terminals A and B (wiring harness side).
•  Is there continuity?
Yes
Repair or replace the wiring harness between the AFS control module / auto leveling control module and connector C-32 because the wiring harness is shorted between circuits.
No
Replace the AFS control module / auto leveling control module because there is a short between circuits in the AFS control module / auto leveling control module.
10
INSPECT BETWEEN TCM AND CONNECTOR C-32 FOR SHORT BETWEEN CIRCUITS
•  Inspect for continuity between TCM terminals E and F.
•  Is there continuity?
Yes
Go to the next step.
No
Repair or replace the wiring harness between the front body control module (FBCM) and connector C-32 because the wiring harness is shorted between circuits.
11
INSPECT BETWEEN TCM AND CONNECTOR C-01 FOR SHORT BETWEEN CIRCUITS
•  Disconnect connector C-01.
•  Inspect for continuity between TCM terminals E and F.
•  Is there continuity?
Yes
Go to the next step.
No
Repair or replace the wiring harness between connector C-01 and connector C-32 because the wiring harness is shorted between circuits.
12
INSPECT TCM FOR SHORT BETWEEN CIRCUITS
•  Disconnect the TCM connector.
•  Inspect for continuity between TCM terminals E and F (wiring harness side).
•  Is there continuity?
Yes
Repair or replace the wiring harness between the TCM and connector C-01 because the wiring harness is shorted between circuits.
No
Replace the TCM because there is a short between circuits in the TCM.
13
INSPECT BETWEEN CONNECTOR C-03 AND INSTRUMENT CLUSTER FOR SHORT BETWEEN CIRCUITS
•  Switch the ignition off.
•  Disconnect the negative battery cable.
•  Disconnect connector C-03.
•  Connect the negative battery cable.
•  Switch the ignition ON (engine off).
•  Measure the voltage at DLC-2 terminals F and E.
•  Is the voltage at DLC-2 terminals F and E the same?
Yes
Go to the next step.
No
Repair or replace the wiring harness between front body control module (FBCM) and connector C-03 because the wiring harness is shorted between circuits.
14
INSPECT BETWEEN CONNECTOR C-12 AND INSTRUMENT CLUSTER FOR SHORT BETWEEN CIRCUITS
•  Switch the ignition off.
•  Disconnect the negative battery cable.
•  Disconnect connector C-12.
•  Connect the negative battery cable.
•  Switch the ignition ON (engine off).
•  Measure the voltage at DLC-2 terminals F and E.
•  Is the voltage at DLC-2 terminals F and E the same?
Yes
Go to Step 21.
No
Go to the next step.
15
INSPECT BETWEEN LASER SENSOR / FORWARD SENSING CAMERA (FSC) AND CONNECTORS C-12 FOR SHORT BETWEEN CIRCUITS
•  Switch the ignition off.
•  Disconnect the negative battery cable.
•  Inspect for continuity between laser sensor terminals D and C (with smart city brake support (SCBS)).
•  Inspect for continuity between forward sensing camera (FSC) terminals E and C (with forward sensing camera (FSC)).
•  Is there continuity?
Yes
Go to the next step.
No
Repair or replace the wiring harness between connector C-03 and connector C-12 because the wiring harness is shorted between circuits.
16
INSPECT BETWEEN CONNECTOR C-42 AND LASER SENSOR FOR SHORT BETWEEN CIRCUITS
•  Disconnect connector C-42.
•  Inspect for continuity between laser sensor terminals D and C.
•  Is there continuity?
Yes
Go to the next step.
No
Go to Step 18.
17
INSPECT LASER SENSOR FOR SHORT BETWEEN CIRCUITS
•  Disconnect the laser sensor connector.
•  Inspect for continuity between laser sensor terminals D and C (wiring harness side).
•  Is there continuity?
Yes
Repair or replace the wiring harness between the laser sensor and connector C-42 because the wiring harness is shorted between circuits.
No
Replace the laser sensor because there is a short between circuits in the laser sensor.
18
INSPECT BETWEEN FORWARD SENSING CAMERA (FSC) AND CONNECTOR C-42 FOR SHORT BETWEEN CIRCUITS
•  Inspect for continuity between forward sensing camera (FSC) terminals E and C.
•  Is there continuity?
Yes
Go to the next step.
No
Repair or replace the wiring harness between connector C-12 and connector C-42 because the wiring harness is shorted between circuits.
19
INSPECT BETWEEN FORWARD SENSING CAMERA (FSC) AND CONNECTOR C-27 FOR SHORT BETWEEN CIRCUITS
•  Disconnect connector C-27.
•  Inspect for continuity between forward sensing camera (FSC) terminals E and C.
•  Is there continuity?
Yes
Go to the next step.
No
Repair or replace the wiring harness between connector C-42 and connector C-27 because the wiring harness is shorted between circuits.
20
INSPECT FORWARD SENSING CAMERA (FSC) FOR SHORT BETWEEN CIRCUITS
•  Disconnect the forward sensing camera (FSC) connector.
•  Inspect for continuity between forward sensing camera (FSC) terminals E and C (wiring harness side).
•  Is there continuity?
Yes
Repair or replace the wiring harness between the forward sensing camera (FSC) and connector C-27 because the wiring harness is shorted between circuits.
No
Replace the forward sensing camera (FSC) because there is a short between circuits in the forward sensing camera (FSC).
21
INSPECT BETWEEN CONNECTOR C-33 AND DLC-2 FOR SHORT BETWEEN CIRCUITS
•  Switch the ignition off.
•  Disconnect the negative battery cable.
•  Disconnect connector C-33.
•  Inspect for continuity between DLC-2 terminals F and E.
•  Is there continuity?
Yes
Repair or replace the wiring harness between connector C-33 and DLC-2 because the wiring harness is shorted between circuits.
No
Go to the next step.
22
INSPECT BETWEEN START STOP UNIT AND CONNECTOR C-33 FOR SHORT BETWEEN CIRCUITS
•  Inspect for continuity between start stop unit terminals 2M and 2O.
•  Is there continuity?
Yes
Go to the next step.
No
Go to Step 24.
23
INSPECT START STOP UNIT FOR SHORT BETWEEN CIRCUITS
•  Disconnect the start stop unit connector.
•  Is there continuity between start stop unit terminals 2M and 2O (wiring harness side).
•  Is there continuity?
Yes
Repair or replace the wiring harness between the start stop unit and connector C-33 because the wiring harness is shorted between circuits.
No
Replace the start stop unit because there is a short between circuits in the start stop unit.
24
INSPECT BETWEEN EPS CONTROL MODULE AND CONNECTOR C-33 FOR SHORT BETWEEN CIRCUITS
•  Inspect for continuity between EPS control module terminals 2B and 2D.
•  Is there continuity?
Yes
Go to the next step.
No
Go to Step 26.
25
INSPECT EPS CONTROL MODULE FOR SHORT BETWEEN CIRCUITS
•  Disconnect the EPS control module connector.
•  Is there continuity between EPS control module terminals 2B and 2D (wiring harness side).
•  Is there continuity?
Yes
Repair or replace the wiring harness between the EPS control module and connector C-33 because the wiring harness is shorted between circuits.
No
Replace the EPS control module because there is a short between circuits in the EPS control module.
26
INSPECT JB No.2 FOR SHORT BETWEEN CIRCUITS
•  Connect connector C-33.
•  Disconnect connector C-34.
•  Connect the negative battery cable.
•  Switch the ignition ON (engine off).
•  Measure the voltage at DLC-2 terminals F and E.
•  Is the voltage at DLC-2 terminals F and E the same?
Yes
Replace the JB No.2 because there is a short between circuits in the JB No.2.
No
Go to the next step.
27
INSPECT BETWEEN CONNECTIVITY MASTER UNIT (CMU) AND CONNECTOS C-34 FOR SHORT BETWEEN CIRCUITS
•  Switch the ignition off.
•  Disconnect the negative battery cable.
•  Inspect for continuity between connectivity master unit (CMU) terminals 2E and 2F.
•  Is there continuity?
Yes
Go to the next step.
No
Go to Step 29.
28
INSPECT CONNECTIVITY MASTER UNIT (CMU) FOR SHORT BETWEEN CIRCUITS
•  Disconnect the connectivity master unit (CMU).
•  Inspect for continuity between connectivity master unit (CMU) terminals 2E and 2F (wiring harness side).
•  Is there continuity?
Yes
Repair or replace the wiring harness between connectivity master unit (CMU) and connector C-34 because the wiring harness is shorted between circuits.
No
Replace the connectivity master unit (CMU) because there is a short between circuits in the connectivity master unit (CMU).
29
INSPECT BETWEEN SAS CONTORL MODULE AND CONNECTOS C-34 FOR SHORT BETWEEN CIRCUITS
•  Inspect for continuity between SAS control module terminals 3K and 3L. (with connector 22-pin type)
•  Inspect for continuity between SAS control module terminals 3B and 3C. (with connector 32-pin type)
•  Is there continuity?
Yes
Go to the next step.
No
Go to Step 31.
30
INSPECT SAS CONTORL MODULE FOR SHORT BETWEEN CIRCUITS
•  Disconnect the SAS control module.
•  Inspect for continuity between SAS control module terminals 3K and 3L (wiring harness side). (with connector 22-pin type)
•  Inspect for continuity between SAS control module terminals 3B and 3C (wiring harness side). (with connector 32-pin type)
•  Is there continuity?
Yes
Repair or replace the wiring harness between SAS control module and connector C-34 because the wiring harness is shorted between circuits.
No
Replace the SAS control module because there is a short between circuits in the SAS control module.
31
INSPECT BETWEEN CONNECTOR C-09 AND CONNECTOR C-34 FOR SHORT BETWEEN CIRCUITS
•  Disconnect connector C-09.
•  Connect connector C-34.
•  Connect the negative battery cable.
•  Switch the ignition ON (engine off).
•  Measure the voltage at DLC-2 terminals F and E.
•  Is the voltage at DLC-2 terminals F and E the same?
Yes
Repair or replace the wiring harness between connector C-34 and connector C-09 because the wiring harness is shorted between circuits.
No
Go to the next step.
32
INSPECT BETWEEN AUDIO AMPLIFIER/VEHICLE CONTROL MODULE (V/C-MODULE) AND CONNECTOR C-09 FOR SHORT BETWEEN CIRCUITS
•  Switch the ignition off.
•  Disconnect the negative battery cable.
•  Inspect for continuity between audio amplifier terminals 2L and 2N. (with Bose® type audio)
•  Inspect for continuity between vehicle control module (V/C-module) terminals S and U (with mazda radar cruise control (MRCC) system).
•  Is there continuity?
Yes
Go to the next step.
No
Go to Step 37.00
33
INSPECT BETWEEN AUDIO AMPLIFIER AND CONNECTOR C-40 FOR SHORT BETWEEN CIRCUITS
•  Disconnect connector C-40.
•  Inspect for continuity between audio amplifier terminals 2L and 2N.
•  Is there continuity?
Yes
Go to the next step.
No
Go to Step 35.
34
INSPECT AUDIO AMPLIFIER FOR SHORT BETWEEN CIRCUITS
•  Disconnect the audio amplifier connector.
•  Is there continuity between audio amplifier terminals 2L and 2N (wiring harness side).
•  Is there continuity?
Yes
Repair or replace the wiring harness between the audio amplifier and connector C-40 because the wiring harness is shorted between circuits.
No
Replace the audio amplifier because there is a short between circuits in the audio amplifier.
35
INSPECT BETWEEN VEHICLE CONTROL MODULE (V/C-MODULE) AND CONNECTOR C-40 FOR SHORT BETWEEN CIRCUITS
•  Inspect for continuity between vehicle control module (V/C-module) terminals S and U.
•  Is there continuity?
Yes
Go to the next step.
No
Repair or replace the wiring harness between connector C-09 and connector C-40 because the wiring harness is shorted between circuits.
36
INSPECT VEHICLE CONTROL MODULE (V/C-MODULE) FOR SHORT BETWEEN CIRCUITS
•  Disconnect the vehicle control module (V/C-module) connector.
•  Is there continuity between vehicle control module (V/C-module) terminals S and U (wiring harness side).
•  Is there continuity?
Yes
Repair or replace the wiring harness between the vehicle control module (V/C-module) and connector C-40 because the wiring harness is shorted between circuits.
No
Replace the vehicle control module (V/C-module) because there is a short between circuits in the vehicle control module (V/C-module).
37
INSPECT INSTRUMENT CLUSTER FOR SHORT BETWEEN CIRCUITS
•  Disconnect the instrument cluster connector.
•  Is there continuity between instrument cluster terminals B and D (wiring harness side).
•  Is there continuity?
Yes
Repair or replace the wiring harness between the instrument cluster and connector C-09 because the wiring harness is shorted between circuits.
No
Replace the instrument cluster because there is a short between circuits in the instrument cluster.
38
INSPECT PCM FOR SHORT BETWEEN CIRCUITS
•  Disconnect the PCM connector.
•  Inspect for continuity between PCM terminals 2C and 2D (wiring harness side).
•  Is there continuity?
Yes
Repair or replace the wiring harness between the PCM and connector C-32 because the wiring harness is shorted between circuits.
No
Replace the PCM because there is a short between circuits in the PCM.