NO.6 ENGINE DOES NOT RESTART [SKYACTIV-D 2.2]


id1103a2001100

6

ENGINE DOES NOT RESTART

DESCRIPTION
•  The engine does not restart after the engine was stopped by the i-stop control.
POSSIBLE CAUSE
•  Engine does not crank when engine restart is initiated
―  Engine starting system malfunction
•  i-stop (engine stop control) permit conditions are not met due to either of the following causes:
―  Driver operation
―  Environment (problem other than with vehicle)
―  i-stop related part malfunction
Note
•  PIDs related to i-stop can be displayed in a list using the M-MDS data monitor diagnostic function.
•  If the engine is stopped by the i-stop control while the following data monitor items on the M-MDS are being viewed, the data monitor items may no longer be displayed.
―  BRAKE_SW
―  BRK_F_P_C
―  LON_ACCL_C
―  WSPD_SEN_LF
―  WSPD_SEN_RF
―  WSPD_SEN_LR
―  WSPD_SEN_RR


i-stop (engine restart control) condition

Detection module

Detection item

Determination conditions

PID

ATX

MTX

PCM
Vehicle speed
1 km/h {0.6 mph} or more
4 km/h {2.5 mph} or more
WSPD_SEN_LF
WSPD_SEN_RF
WSPD_SEN_LR
WSPD_SEN_RR
Brake pedal
•  Brake pedal is released → depressed while in P or N position
Not applicable
TR
BOO , BPA
Brake fluid pressure
Brake fluid pressure is 0.35 MPa {3.6 kgf/cm2, 51 psi} or less while in D or M position
Not applicable
TR
BRK_F_P_C
Accelerator pedal
Accelerator pedal is depressed while in D or M position
Not applicable
TR
APP
Clutch pedal
Not applicable
Depressed
CPP
Steering torque
4 N·m {41 kgf·cm, 35 in·lbf} or more while in D or M position
Not applicable
STR_TRQ_S_M
Steering angle
70° or more from center while in D or M position
(After EPS control module learns center value)
Not applicable
Not applicable
Shift operation
Operated from P or N position to D, M, or R position
Not applicable
TR
i-stop OFF switch
ON
I-Stop_OFF
DC-DC converter (i-ELOOP) output current
30 A or more
DCDC_OUT_I
Battery charge condition
65.7 % or less
BATT_SOC
Power brake unit vacuum
-43 KPa {-0.44 kgf/cm2, -6.2 psi} or more
(value calculated by subtracting BARO from BBP)
BBP
BARO
Driver not seated
•  All the following conditions are met:
―  Seat belt (driver's side): Not fastened
―  Door (driver's side): Open
―  P or N position
•  All the following conditions are met:
―  Seat belt (driver's side): Not fastened
―  Door (driver's side): Open
―  Neutral
SEAT_B_D
DOOR_D
TR
CPP/PNP
Engine stop period by i-stop
120 s or more
Not applicable
Engine coolant temperature
23.5 °C {74.3 °F} or less
ECT
Fuel pressure
15 MPa {153 kgf/cm2, 2176 psi} or less
FRP
System condition
An i-stop related part DTC is recorded
Not applicable
Start stop unit
B+ (ROOM fuse) input
No
VPWR_B1
Remote transmitter authorization
When engine restart by remote transmitter authorization is requested
•  Any door is open without remote transmitter left in vehicle
•  Remote transmitter is outside of vehicle after any door is opened
Not applicable
System condition
An i-stop related part DTC is recorded
Not applicable
TCM
Gear position
In 2nd gear fixed mode
Not applicable
Not applicable
TFT
20 °C {68 °F} or less, or 117°C {243 °F} or more
Not applicable
TFT
Vehicle speed
3 km/h {2 mph} or more
Not applicable
WSPD_SEN_LF
WSPD_SEN_RF
WSPD_SEN_LR
WSPD_SEN_RR
System condition
An i-stop related part DTC is recorded
Not applicable
Climate control unit
A/C request (with full-auto A/C)
Yes
STOP_ST
A/C set temperature (with full-auto A/C)
Set to MAX or MIN
Not applicable
MODE dial (with manual A/C)
Except DEFROSTER
Not applicable
DEFROSTER switch (with full-auto A/C)
OFF
DEF_SW
Front defroster switch
ON
Not applicable
System condition
An i-stop related part DTC is recorded
Not applicable
DSC HU/CM
System condition
An i-stop related part DTC is recorded
Not applicable
Not applicable


Diagnostic Procedure

Step

Inspection

Results

Action

1
VERIFY ENGINE CRANKING OCCURRENCE
•  Start the engine.
•  Does the engine start?
Yes
Go to the next step.
No
Perform symptom troubleshooting according to NO.9 WILL NOT CRANK and NO.12 CRANKS NORMALLY BUT WILL NOT START.
2
VERIFY DTCs
•  Is a DTC displayed?
Yes
Repair the malfunctioning location according to the applicable DTC troubleshooting.
No
Go to the next step.
3
VERIFY i-STOP (ENGINE RESTART CONTROL) PERMISSION CONDITION ITEM
Warning
•  To prevent an accident, work with two people when the vehicle is being driven (one person drives vehicle, other person operates M-MDS).
•  Observe legal speed limits when driving the vehicle and perform the procedure in a location where safety can be assured.
•  Switch the ignition ON (engine off).
•  Display the PID items related to i-stop using the M-MDS.
•  Drive the vehicle and perform engine stopping by i-stop.
•  Verify if the i-stop (engine restart control) permit conditions of the items which can be verified by the PID are met.
•  Are the permit conditions of all the items met?
Yes
Go to the next step.
No
For the applicable items, inspect the parts under Inspection Item(s).
4
VERIFY VEHICLE CONDITIONS RELATED TO i-STOP (ENGINE RESTART CONTROL) PERMISSION CONDITIONS
•  Drive the vehicle and perform engine stopping by i-stop.
•  Verify that the engine restarts when any of the following conditions is met:
―  Gear position: 2nd gear fixed mode
―  A/C set temperature: MAX or MIN
―  Windshield defroster switch: ON
•  Does the engine restart?
Yes
Verify the i-stop (engine restart control) permission conditions, then go to Step 11.
No
Go to the next step.
5
INSPECT AMBIENT TEMPERATURE SENSOR FOR MALFUNCTION
•  Is the ambient temperature sensor normal?
Yes
Go to the next step.
No
Replace the ambient temperature sensor, then go to Step 11.
6
INSPECT EVAPORATOR TEMPERATURE SENSOR FOR MALFUNCTION
•  Is the evaporator temperature sensor normal?
Yes
Vehicles with full-auto A/C
•  Go to the next step.
Vehicles with manual A/C
•  Go to Step 9.
No
Replace the evaporator sensor, then go to Step 11.
7
INSPECT CABIN TEMPERATURE SENSOR FOR MALFUNCTION
•  Inspect the cabin temperature sensor.
•  Is the cabin temperature sensor normal?
Yes
Go to the next step.
No
Replace the cabin temperature sensor, then go to Step 11.
8
DETERMINE IF MALFUNCTION CAUSED BY BAD AIR MIX ACTUATOR
•  Inspect the air mix actuator.
•  Is the air mix actuator normal?
Yes
Inspect the air mix door and linkage for sticking.
•  If the steering switch is normal:
―  Go to the next step.
•  If there is any malfunction:
―  Repair or replace the malfunctioning location, then go to Step 11.
No
Replace the air mix actuator, then go to Step 11.
9
DETERMINE IF MALFUNCTION CAUSED BY BAD AIRFLOW MODE ACTUATOR
•  Inspect the airflow mode actuator.
•  Is the airflow mode actuator normal?
Yes
Go to the next step.
No
Replace the airflow mode actuator, then go to Step 11.
10
INSPECT EPS CONTROL MODULE FOR MALFUNCTION
•  Inspect the EPS control module.
•  Is the EPS control module normal?
Yes
Implement the following procedure, then go to the next step.
1.  Switch the ignition off, and after 2 min or more have elapsed, switch the ignition ON.
2.  Start the engine and drive the vehicle on a straight road for 10 m {33 ft} or more at a speed of 10 km/h {6.2 mph} or more.
3.  Stop the vehicle with the wheels in the straight-ahead position.
No
Replace the EPS control module, then go to the next step.
11
VERIFY THAT REPAIRS HAVE BEEN COMPLETED
•  Has the malfunction symptom been eliminated?
Yes
Complete the symptom troubleshooting. Explain repair contents to customer.)
No
Repeat the inspection from Step 1.