NO.6 ENGINE DOES NOT RESTART [SKYACTIV-D 1.5]


id1103q4001100

6

ENGINE DOES NOT RESTART

DESCRIPTION
•  The engine does not restart after the engine was stopped by the i-stop control.
POSSIBLE CAUSE
•  Engine does not crank when engine restart is initiated
―  Engine starting system malfunction
•  i-stop (engine stop control) permit conditions are not met due to either of the following causes:
―  Driver operation
―  Environment (problem other than with vehicle)
―  i-stop related part malfunction
Note
•  PIDs related to i-stop can be displayed in a list using the M-MDS data monitor diagnostic function.
•  If the engine is stopped by the i-stop control while the following data monitor items on the M-MDS are being viewed, the data monitor items may no longer be displayed.
―  BRAKE_SW
―  BRK_F_P_C
―  LON_ACCL_C
―  WSPD_SEN_LF
―  WSPD_SEN_RF
―  WSPD_SEN_LR
―  WSPD_SEN_RR


i-stop (engine restart control) condition

Detection module

Detection item

Determination conditions

PID

Inspection item(s)

ATX

MTX

PCM
Vehicle speed
1 km/h {0.6 mph} or more
4 km/h {2.5 mph} or more
WSPD_SEN_LF
•  Front ABS wheel-speed sensor
WSPD_SEN_RF
WSPD_SEN_LR
•  Rear ABS wheel-speed sensor
WSPD_SEN_RR
Brake pedal
Brake pedal is released → depressed while in P or N position
Not applicable
TR
•  Transaxle range sensor
BPA
•  Brake switch
Brake fluid pressure
Brake fluid pressure is 0.35 MPa {3.6 kgf/cm2, 51 psi} or less while in D or M position
Not applicable
TR
•  Transaxle range sensor
BRK_F_P_C
•  Brake fluid pressure sensor
PCM
Accelerator pedal
Accelerator pedal is depressed while in D or M position
Not applicable
TR
•  Transaxle range sensor
APP
Clutch pedal
Not applicable
Depressed
CPP
•  Clutch stroke sensor
Steering torque
4.0 N·m {41 kgf·cm, 35 in·lbf} or more while in D or M position
Not applicable
STR_TRQ_S_M
•  EPS control module
Steering angle
70° or more from center while in D or M position
(After EPS control module learns center value)
Not applicable
STR_AB_EST
•  EPS control module
Shift operation
Operated from P or N position to D, M, or R position
Not applicable
TR
•  Transaxle range sensor
i-stop OFF switch
ON
I-Stop_OFF
•  i-stop OFF switch
Battery charge condition
65.7% or less
BATT_SOC
•  Current sensor
PCM
Power brake unit vacuum
−43 kPa {−0.44 kgf/cm2, −6.2 psi} or more
(value calculated by subtracting BARO from BBP)
BBP
•  Power brake unit vacuum sensor
BARO
Driver not seated (except for European (L.H.D U.K.) specs.)
•  All the following conditions are met:
―  Seat belt (driver's side): Not fastened
―  Door (driver's side): Open
―  P or N position
•  All the following conditions are met:
―  Seat belt (driver's side): Not fastened
―  Door (driver's side): Open
―  Neutral
SEAT_B_D
•  Driver-side buckle switch
DOOR_D
•  Front door latch switch (RH)
TR
•  Transaxle range sensor
CPP/PNP
•  Neutral switch
Engine stop period by i-stop
120 s or more
Not applicable
Not applicable
Engine coolant temperature
23.5 °C {74.3 °F} or less
ECT
Fuel pressure
15 MPa {153 kgf/cm2, 2176 psi} or less
FRP
•  Fuel pressure sensor
System condition
An i-stop related part DTC is recorded
Not applicable
Not applicable
Start stop unit
B+ (ROOM fuse) input
No
VPWR_B1
•  Start stop unit
Remote transmitter authorization
When engine restart by remote transmitter authorization is requested
•  Any door is open without remote transmitter left in vehicle
•  Remote transmitter is outside of vehicle after any door is opened
Not applicable
Not applicable
System condition
Following related part DTCs are not recorded
•  i-stop
•  Keyless entry system
•  Advanced keyless entry system
•  Push button start
•  Immobilizer system
Not applicable
Not applicable
TCM
Gear position
In 2nd gear fixed mode
Not applicable
Not applicable
Not applicable
TFT
20 °C {68 °F} or less, or 117°C {243 °F} or more
Not applicable
TFT
Vehicle speed
3 km/h {2 mph} or more
Not applicable
WSPD_SEN_LF
•  Front ABS wheel-speed sensor
WSPD_SEN_RF
WSPD_SEN_LR
•  Rear ABS wheel-speed sensor
WSPD_SEN_RR
System condition
An i-stop related part DTC is recorded
Not applicable
Not applicable
Not applicable
Climate control unit
A/C request (with full-auto air conditioner system)
Yes
STOP_ST
A/C set temperature (with full-auto air conditioner system)
Set to MIN
Not applicable
Not applicable
MODE dial (with manual air conditioner system)
DEFROSTER
Not applicable
Not applicable
DEFROSTER switch (with full-auto air conditioner system)
ON
DEF_SW
System condition
An i-stop related part DTC is recorded
Not applicable
Not applicable
DSC HU/CM
System condition
An i-stop related part DTC is recorded
Not applicable
Not applicable
Not applicable


Diagnostic Procedure

STEP

INSPECTION

RESULTS

ACTION

1
VERIFY ENGINE CRANKING OCCURRENCE
•  Start the engine.
•  Does the engine start?
Yes
Go to the next step.
No
Perform symptom troubleshooting according to NO.9 WILL NOT CRANK and NO.12 CRANKS NORMALLY BUT WILL NOT START.
2
VERIFY DTCs
•  Using the M-MDS, display the DTCs for the PCM, TCM, DSC HU/CM, climate control unit, and start stop unit.
•  Is a DTC displayed?
Yes
Repair the malfunctioning location according to the applicable DTC troubleshooting.
No
Go to the next step.
3
VERIFY i-stop (ENGINE RESTART CONTROL) PERMISSION CONDITION ITEM
Warning
•  To prevent an accident, work with two people when the vehicle is being driven (one person drives vehicle, other person operates M-MDS).
•  Observe legal speed limits when driving the vehicle and perform the procedure in a location where safety can be assured.
•  Switch the ignition ON (engine off).
•  Display the PID items related to i-stop using the M-MDS.
•  Drive the vehicle and perform engine stopping by i-stop.
•  Verify if the i-stop (engine restart control) permit conditions of the items which can be verified by the PID are met.
•  Are the permit conditions of all the items met?
Yes
Go to the next step.
No
For the applicable items, inspect the parts under Inspection Item(s).
4
VERIFY VEHICLE CONDITIONS RELATED TO i-stop (ENGINE RESTART CONTROL) PERMISSION CONDITIONS
•  Drive the vehicle and perform engine stopping by i-stop.
•  Verify that the engine restarts when any of the following conditions is met:
―  Gear position: 2nd gear fixed mode
―  A/C set temperature: MAX or MIN
―  MODE dial: DEFROSTER (with manual air conditioner system)
―  DEFROSTER switch: ON (with full-auto air conditioner system)
•  Does the engine restart?
Yes
Verify the i-stop (engine restart control) permission conditions, then go to Step 11.
No
Go to the next step.
5
INSPECT AMBIENT TEMPERATURE SENSOR FOR MALFUNCTION
•  Is the ambient temperature sensor normal?
Yes
Go to the next step.
No
Replace the ambient temperature sensor, then go to Step 11.
6
INSPECT EVAPORATOR TEMPERATURE SENSOR FOR MALFUNCTION
•  Is the evaporator temperature sensor normal?
Yes
Vehicles with full-auto A/C
•  Go to the next step.
Vehicles with manual A/C
•  Go to Step 10.
No
Replace the evaporator sensor, then go to Step 11.
7
INSPECT CABIN TEMPERATURE SENSOR FOR MALFUNCTION
•  Inspect the cabin temperature sensor.
•  Is the cabin temperature sensor normal?
Yes
Go to the next step.
No
Replace the cabin temperature sensor, then go to Step 11.
8
DETERMINE IF MALFUNCTION CAUSED BY BAD AIR MIX ACTUATOR
•  Inspect the air mix actuator.
•  Is the air mix actuator normal?
Yes
Inspect the air mix door and linkage for sticking.
•  If the steering switch is normal:
―  Go to the next step.
•  If there is any malfunction:
―  Repair or replace the malfunctioning location, then go to Step 11.
No
Replace the air mix actuator, then go to Step 11.
9
DETERMINE IF MALFUNCTION CAUSED BY BAD AIRFLOW MODE ACTUATOR
•  Inspect the airflow mode actuator.
•  Is the airflow mode actuator normal?
Yes
Go to the next step.
No
Replace the airflow mode actuator, then go to Step 11.
10
INSPECT EPS CONTROL MODULE FOR MALFUNCTION
•  Inspect the EPS control module.
•  Is the EPS control module normal?
Yes
Perform the following procedure:
1.  Switch the ignition to OFF, and maintain this condition for approx. 3 s.
2.  Set the vehicle wheels in the straight-ahead position.
3.  Switch the ignition ON (engine off).
4.  Using the M-MDS, display EPS control module PID STR_AB_EST.
•  If the STR_AB_EST value is normal, go to the next step. (Because the steering angle (estimated absolute angle) has returned to normal)
•  If the STR_AB_EST value is not normal, replace the EPS control module, then go to the next step.
No
Replace the EPS control module, then go to the next step.
11
VERIFY THAT REPAIRS HAVE BEEN COMPLETED
•  Has the malfunction symptom been eliminated?
Yes
Complete the symptom troubleshooting. Explain repair contents to customer.)
No
Repeat the inspection from Step 1.